One of the largest costs within a production facility is related to labor. Costs related to labor are also difficult to estimate as many factors can affect labor productivity in manufacturing facilities and estimations often rely on time-consuming labor studies.
In addition, manufacturers often have to rely on time-consuming labor studies to determine what their labor costs will be.
Fortunately, Advanced Planning and Scheduling software can help you create an accurate and efficient labor schedule that allows you to plan your production and estimate the costs associated with labor. These types of softwares allow you to create an optimized production schedule that looks to reduce the amount of overtime work required to complete your production.
PlanetTogether’s Advanced Planning and Scheduling software allows manufacturers to have a tool that can meet all of their labor scheduling challenges and requirements while maximizing productivity and profits.
The scheduling of labor resources is much more complex than computing the total production time and dividing it by the number of workers on the production line. There are many factors that come into play when scheduling operations on labor resources. These include the worker’s availability, skill set, experience, and cost.
While most experienced managers and schedulers are aware of the number of factors associated with productivity, it is still difficult to account for any hindrances, employee experience, and unforeseen obstacles. Fortunately, PlanetTogether’s Advanced Planning and Scheduling software provides schedulers with the tools they need to schedule operations on labor resources efficiently.
There are three ways in which you can schedule labor resources in PlanetTogether:
The first way to schedule labor is to define each Resource as a specific person. This type of labor scheduling is helpful if you have skilled workers who perform specific capabilities.
You are able to specify the individual worker’s capabilities and skill level. Various constraints can be set so that PlanetTogether will automatically create a production schedule that only assigns operations to workers that have the required skill sets to perform them. Labor resources can also be set as Helper Resources in cases where specific skill sets are required to operate certain machines.
In addition, this type of scheduling technique can be used to define varying production rates depending on the person completing each operation. For example, new employees that are still in the training phase will usually have slower production rates than a more experienced co-worker. A set of rules can be entered in PlanetTogether so that the number of hours required to complete the job is adjusted based on the experience level of the worker. This allows you to create production schedules that are as accurate as possible.
The second way of scheduling labor resources in PlanetTogether is to define a resource as being a generic worker. In this case, it does not matter who performs the operation, as long as the worker has the required capabilities defined for the resource.
This type of labor scheduling is a good option for companies that have a high employee turnover rate or who want more flexibility in scheduling their employees.
The third way of representing labor resources in PlanetTogether is to define a resource as representing several workers, such as an assembly area. The number of people represented in the labor pool can be easily and quickly adjusted. There are two ways to model this:
In addition to the various ways in which PlanetTogether can model your labor resources, the software offers additional features that can give you a better understanding of your labor performance and costs. Performance tracking can help you monitor labor productivity. Gantt charts provide a visual way of representing labor productivity and highlight areas of lost productivity. Finally, What-If scenarios can be used to see the impact of adding labor resources on the production schedule.
Labor scheduling in manufacturing can be challenging but PlanetTogether’s Advanced Planning and Scheduling software makes it easy to understand. The software is able to choose the best resources to complete the jobs and allow your company to be optimized and efficient.
Advanced Planning and Scheduling Softwares have become a must for modern-day manufacturing operations as customer demand for increased product assortment, fast delivery, and downward cost pressures become prevalent. These systems help planners save time while providing greater agility in updating ever-changing priorities, production schedules, and inventory plans. APS Systems can be quickly integrated with an ERP/MRP software to fill the gaps where these systems lack planning and scheduling flexibility, accuracy, and efficiency.
With PlanetTogether APS you can:
The implementation of an Advanced Planning and Scheduling (APS) Software will take your manufacturing operations to the next level of production efficiency by taking advantage of the operational data you already possess in your ERP system. APS is a step in the right direction of efficiency and lean manufacturing production enhancement. Try out a free trial or demo!