Utilizing specific strategies within production planning and control can boost efficiency, reduce waste, reduce cost, and ultimately improve the overall production process. This is easier said than done, simply because one of the trickiest and most complex aspects of operating a production plan is accurately determining how much is needed to be produced, when it should be produced, and what supplies need to be ordered and when.
Failure to have products fulfill orders may erode the confidence of buyers, but having too much supply on hand is risky for various reasons. Therefore, it is important to consider the multiple strategies that can be utilized in production planning and control and choose the one that may be the most beneficial to you. Therefore, here are four strategies utilized within production planning and control that you can implement into your manufacturing operation.
Strategies Used in Production Planning and Control
The main strategies used in production planning and control are the chase strategy, level production, make-to-stock, and assemble to order. A more detailed explanation of these is listed below:
- Chase Strategy (Production Matches Demand) - The chase strategy pertains to the process of chasing demand that is set by the market. Production is set to match demand and does not carry any leftover products. This is categorized as a lean production strategy, simply because it saves costs until the demand, or order, is placed. Within this strategy, inventory cost are low and the cost of goods for products sold is kept to a minimum and in a much more timely manner.
- Level Production (Constant Production Over Time) - Level production is a strategy that produces the same number of units equally. This is very common for industries where demand is cyclical and production capabilities are limited.
- Make to Stock (Enough Product to Stock Shelves) - While make-to-stock may increase inventory cost, it is still beneficial to those that specialize in certain areas, such as retail, cars, phones, etc. Products are made and put in inventory so potential consumers can view what is available.
- Assemble to Order (For Perishables) - This strategy pertains to restaurants or other industries that have perishables to consider. For example, a florist may have to make 50 arrangements but will not make an arrangement until the order is placed. This will reduce spoilage and allows for customization and freshness of perishable products.
A software that can aid with these production planning and control strategies include PlanetTogether’s advanced planning and scheduling software (APS). Advanced planning and scheduling software (APS) provides thorough insight into your manufacturing operation through enabling you to generate various schedules and then ultimately allowing you to pick the most advantageous one. PlanetTogether’s APS software has become a necessity for manufacturers around the globe that are seeking to increase efficiency, reduce waste, reduce unwanted costs, and ultimately take production to the next level. APS software has greatly benefited manufacturers across the globe.
Advanced Planning and Scheduling Software
Advanced Planning and Scheduling (APS) software has become a must for modern-day manufacturing operations due to customer demand for increased product mix and fast delivery combined with downward cost pressures. APS can be quickly integrated with a ERP/MRP software to fill gaps where these system lack planning and scheduling flexibility and accuracy. Advanced Planning and Scheduling (APS) helps planners save time while providing greater agility in updating ever-changing priorities, production schedules, and inventory plans.
- Create optimized schedules balancing production efficiency and delivery performance
- Maximize output on bottleneck resources to increase revenue
- Synchronize supply with demand to reduce inventories
- Provide company-wide visibility to capacity
- Enable scenario data-driven decision making
Implementation of Advanced Planning and Scheduling (APS) software will take your manufacturing operations to the next level of production efficiency, taking advantage of the operational data you already have in your ERP.
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Topics: production planning and control