There are softwares available that deal with the proper analysis of logistics and manufacturing over short, intermediate, and long-term periods. One of these softwares include advanced planning and scheduling software, which is a logistics software that utilizes mathematical algorithms and logic to enhance operational efficiency within a production facility. This software is able to easily be integrated with ERP/MRP software and can fill in the gaps where these softwares lack. These strategic functions can aid facilities through planning, scheduling, bottleneck visibility, materials distribution, and various others. Before implementing advanced planning and scheduling software (APS), it is essential to understand the basic components within the software.
Components within Advanced Planning and Scheduling Software
The five components of advanced planning and scheduling software (APS) include the following:
Demand Planning - Demand planning pertains to the process in which production is able to rely on accurate forecasts. These forecast are conducted through analysis of a variety of factors such as historical sales data, statistical forecast, importing consumer forecast, managing forecast, and more. Demand planning is an integral component of manufacturing operations that wish to properly produce the correct amount of products without increasing inventory cost and creating excess waste.
Production Planning - Production planning is the process in which a manufacturing operation ensures that raw materials, staff, and other items within the operation are prepared to create finished products according to a specified schedule. A production plan can serve as a guide for a company’s production activities and establishes a sequence of activities that must be carried out in order to achieve a production target.
Production Scheduling - This component is the process of arranging, controlling, and optimizing work within a production process. The scheduling builds off of the demand and production plan which then generates a schedule that production is able to carry out. The benefits of production scheduling include inventory reduction, reduced scheduling efforts, labor load leveling, and many more. Production scheduling is an extremely important component within a production facility.
Distribution Planning - Distribution planning is the method that is utilized for planning orders within a supply chain. Distribution planning enables users to be able to set inventory control parameters and calculate time-phased inventory requirements. In order to utilize distribution planning, you must include the demand for a future period, on-hand inventory at the beginning of a period, and the safety stock requirements for a period. Overall, this component carries out how much inventory is needed to achieve high order-fulfillment status.
Transportation Planning - This is the process of defining future policies, goals, investments, and designs to adequately prepare for any future needs to move people and goods to destinations. Transportation planning is a collaborative process that can incorporate input of stakeholders, which includes government agencies and private/public businesses. This component mainly pertains to evaluation, assessment, design, and siting of any transport facilities.
One of the most popular forms of advanced planning and scheduling software (APS) includes PlanetTogether’s APS. PlanetTogether’s APS software has been able to take production facilities to the next level in terms of waste elimination, proper utilization of resources, and efficiency optimization.
PlanetTogether’s Advanced Planning and Scheduling Software (APS)
Advanced Planning and Scheduling (APS) software has become a must for modern-day manufacturing operations due to customer demand for increased product mix and fast delivery combined with downward cost pressures. APS can be quickly integrated with a ERP/MRP software to fill gaps where these system lack planning and scheduling flexibility and accuracy. Advanced Planning and Scheduling (APS) helps planners save time while providing greater agility in updating ever-changing priorities, production schedules, and inventory plans.
Create optimized schedules balancing production efficiency and delivery performance
Maximize output on bottleneck resources to increase revenue
Synchronize supply with demand to reduce inventories
Provide company-wide visibility to capacity
Enable scenario data-driven decision making
Implementation of Advanced Planning and Scheduling (APS) software will take your manufacturing operations to the next level of production efficiency, taking advantage of the operational data you already have in your ERP.