What is a Manufacturing Execution System (MES)? Functions, Benefits, and Integration

7/17/18 2:26 PM

For many project managers, obtaining an efficient production flow is considered challenging. With various hindrances within the supply chain such as bottlenecks, overproduction, or lack of productivity, how does a facility overcome these obstacles and improve production efficiency? Manufacturing Execution System (MES) Functions and Benefits  As this problem is being presented to operations around the globe, many project managers are beginning to utilize a manufacturing execution system (MES). This system is able to efficiently track and monitor the majority of the production process and ensure for optimized production.

Functions of a Manufacturing Execution System (MES)

MES can operate across various areas of the manufacturing operation such as resource scheduling, order execution, and analysis of production. This enables production to be able to operate without human intervention and maintain an accountable and controlled production flow. A well-rounded, robust manufacturing execution system (MES) includes functions that are crucial to facilities such as:

  • Data Collection - Input of information whether it is manual or automatic, which provides a concise evaluation of the entire process.
  • Management of Labor - Manage the best qualities and features of employees and equipment and utilize them in the most advantageous areas.
  • Product Tracking - Easily oversee and manage the process within production in real time.Functions and Benefits Manufacturing Execution System
  • Quality Control - Control the quality of the manufacturing process and allow for production variation and enhancement.
  • Performance Analysis - The system performs analysis on the entire process and locates areas in which productivity is lacking. This enables the system to be able to move closer to the efficiency point as the process is cycled.
  • Maintenance Management - Plan for inevitable maintenance without hindering production, enabling a smooth production flow.

Implementation of a manufacturing execution system can easily reduce waste, increase uptime, and reduce inventory through various scheduling methods such as finite scheduling, queue compression, and visual scheduling. MES is incredibly beneficial to large and small manufacturing operations that are in need of production enhancement.

Benefits of a Manufacturing Execution System (MES)

Various benefits of a manufacturing execution system includes the following:

  • Reduce Manufacturing Cycle Time
  • Reduce Work-In-Process
  • Reduce Lead Time
  • Improve Product Quality
  • Improve Customer Service
  • Reduce Setup Cost

Although a manufacturing execution system (MES) is extremely advantageous, it is not enough by itself to successfully optimize production. As project managers are looking for ways to further enhance production, many are finding advanced planning and scheduling (APS) systems to be a viable solution.

Advanced Planning and Scheduling (APS) with Manufacturing Execution Systems (MES)

Advanced planning and scheduling software offers as an extension to manufacturing execution systems and can take your production facility to the next level. Through various benefits and capabilities, advanced planning and scheduling permits you to maintain your competitive advantage by reducing cost and enhancing production within your operation. Various benefits of APS include the following:

  • Improved Delivery Time
  • Profit Boost
  • Reductions in Inventory
  • Six Month ROI

For more information on an APS system, click here!

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Topics: Advanced Planning and Scheduling, manufacturing, PlanetTogether, manufacturing technology, APS benefits, manufacturing process, mes, manufacturing execution system

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